800-235-8090

800-235-8090
sales@keystoneparts.com

Friday, September 27, 2013

New Pump for Nordson 3000 Series Melters

If your Nordson 3100, 3400, 3500 or 3700 14:1 pump is hobbling along, we can supply a new pump for you for $1495.00, saving you around $700 over the OEM price.

And, after you install the new pump, we can rebuild your old Nordson pump for as little as $899.00.

A warranty comes with the new and rebuilt pumps.   We test all of our pumps with fluid and air so you can be up and running in no time.

Fall is in the air - hope you have some fun plans for this weekend.

Don't forget college football.

And, ladies, don't forget the game day recipe dips!!

Have a great weekend - see you next week!

Angela Wagley
www.keystoneparts.com

Thursday, September 19, 2013

Nozzles to replace Nordson Saturn Style

Keystone Industries continues to manufacturer high quality, low cost glue nozzles for Nordson applicator heads.  These nozzles will replace the Nordson Saturn style nozzles.  The look of the Keystone nozzle is different, but the internal workings are the same and will provide the same performance you require.

Pencil nozzles are $15/each.
Single 90° nozzles are $19/each

We ship nozzles same day as orders are received.

Let us know if we can assist.

Angela Wagley
www.keystoneparts.com
800-235-8090


Wednesday, September 18, 2013

Precision Machined Nozzles for Nordson, Slautterback, Melton, Pearson & ITW Melters




Are you continually having issues with nozzles firing at an awkward angle?  Maybe you bought a "cheap" nozzle trying to save money.  Not all aftermarket glue parts manufacturers are equal.

Keystone Industries, the largest US aftermarket hot melt parts manufacturer, machines precision stainless steel inserts for the glue nozzle bodies.  This guarantees a consistently straight orifice which will ensure you have a straight glue shot on your substrate.

Keystone also machines a variety of engagements of inserts for your particular needs. Different lengths of engagements will provide different velocity of adhesive extrusion.  
Not sure which you need?  Call us and we can help.

Cheapest does not always save you money.  We have very competitive prices and are much less than the OEM's.  We manufacture parts either exactly like the OEM's or so close you will have a challenge seeing the difference in performance.

800-235-8090



Tuesday, September 17, 2013

Mesh Sizes for Inline Filter for Nordson style applicators


What mesh size works best with your nozzles?  Doesn't sound that important, but it is.  You could be experiencing frequent nozzle clogs due to the incorrect inline filter mesh size.

Recommended mesh sizes versus nozzles sizes:

200 Mesh (tightest and most restrictive)
Use with nozzle sizes:

.008
.010
.012
.014


100 Mesh
Use with nozzle sizes:

.015
.016
.017
.018
.020
.021
.024

50 Mesh (least restrictive)
Use with nozzle sizes:

.028
.030
.035
.040

24 Mesh (very open - works well with butyl adhesives)

.040 and above

Let us know if you need help.  
Angela Wagley
www.keystoneparts.com



Monday, September 16, 2013

Inline Filters and Assemblies for Nordson glue melters

Are you having issues with nozzles clogging?

The solution may be as simple as changing your inline filter between the glue hose and applicator head.

Many production/packaging facilities add this simple maintenance item to their preventive maintenance schedule. 

The frequency of changing your filters will be determined by the type of adhesive used, if your tank sits for long periods at the set temperature, how many outside contaminants you have in the air, if your glue is kept covered before use, if your tank is kept full and many other factors.

There are 2 different types of inline filters used on the Nordson®  applicators:


  • The old style true inline filter and assembly:  
    • advantage to this style is that the glue is forced through the filter and cannot bypass any portion of the filter.
    • disadvantage is that you have to take the complete assembly apart to change the filter.





  • The quick change inline filter and assembly:
    • advantage is the filter cartridge can be easily changed without taking the complete fitting apart and is safer.
    • disadvantage is that small contaminants may bypass the filter cartridge because it is not inline with the fitting.





Either way, you win by making sure the filters are changed on a regular basis.  If you are unsure about when you should change your filters, please give us a call and we can help you make that decision.

Angela Wagley
www.keystoneparts.com


Friday, September 13, 2013

College Football Tickets






Looking for something fun to do for the weekend?

Maybe get tickets to a college football game.

I can smell the hot dogs now.....cold beverages, friends, lots of excitement!!!

Hope you have a wonderful weekend!!!

Angela
angelaw@keystoneparts.com
www.keystoneparts.com

Is your Nordson Hose failing? Troubleshooting Tips

Troubleshooting Glue Hose Issues

Below are hose troubleshooting procedures.

WARNING: Pressurized hot melt and high voltage! Follow the procedures described
in Installation Manual for your glue melter to safely disconnect and reconnect the hose. Failure to observe this warning may result in personal injury, including death. Wear proper eye protection and safety gloves.  Turn off pump pressure before disconnecting any parts from glue melter.

Issue:  Hose does not heat/won't reach set temp

  • Possible Cause:  No Input Power 

Solution:  Verify Melter is ON
Verify hose electrical connections are secure
Verify hose channel is set to proper temperature

  • Possible Cause:  Missing contact pin(s) or damaged electrical connector

Solution: Repair the contact pins(s) or damaged electrical connector or replace the hose
connector

  • Possible Cause:  Failed heater or RTD 
Solution:  Connect hose to a known good channel.
If hose heats, original channel is bad
If hose fails to heat, replace hose
.
Issue:  Little or no adhesive flow 

  • Possible Cause:  Clogged Hose or Nozzle

Solution:  Check the hose:
• Turn off pump pressure
• Disconnect head from hose
• Place end of hose in tank
• Turn on pump pressure
• If no adhesive flow, replace hose
• If good flow, replace nozzle

Issue:  Hose leaks at fluid connector 

  • Possible Cause:  Loose fitting/Damages O-ring, fitting or hose nut

Solution:  Verify Hose/Melter are at operating temperature and tighten fitting(s).
If leaking continues, replace o‐ring.
If leaking continues, replace fitting. 
If leaking continues, replace hose.

If the outcome shows you need a new hose, please call us at 800-235-8090 or email me at angelaw@keystoneparts.com.  We can save you 1/2 over the OEM prices and we provide a warranty just like the OEM.
www.keystoneparts.com

.

Thursday, September 12, 2013

Free Glue Nozzles

Would you like to start saving money on parts for your Nordson, Slautterback, ITW, HMT, and Melton glue melters?

Are you shying away from aftermarket parts companies because you are unsure of the quality?

Request FREE nozzle samples to test drive our parts.  We will send you free nozzle samples and never charge you for those samples.

We have been manufacturing high quality nozzles and other melter parts for over 20 years and have a very loyal customer base.

Once you leave the OEM, you will find it hard to go back.  With prices 1/2 the cost of the OEM, great parts quality and the short leads times, you can't lose!!

Give us a shot - 800-235-8090
angelaw@keystoneparts.com
www.keystoneparts.com

Bulk Melter Hoses for Nordson Melters

Bulk Melter Hoses

Looking for a bulk melter hose with the large core for heavy flow?  We manufacture those hoses and other specialty hoses.

To offer less expensive options for customers, we also manufacture Foam Melter, Transfer, Trine Style, Return, High Flex, Washdown and other specialty hoses.  Hoses will fit Nordson, Slautterback, HMT, Melton, ITW, Meltex and Robatech melters.

If you do not have a part number, we can help you figure out which hose you need.

Give us a try.  Our lead times are short since we wind the hoses.

Angela Wagley
www.keystoneparts.com

Wednesday, September 11, 2013

Why Change Nordson Glue hose?

Changing Glue Hoses

Does your glue hose still heat properly?  Then, you don't need to change it, right?!?

Not necessarily true.
Is safety an important factor in your production facility?

Check your adhesive hoses on your Nordson, Slautterback, HMT, Melton, Robatech, Meltex, and/or ITW/LTI glue melters for fraying on the body of the hose and verify the hose cuffs are still covering the hose on each end.  Check your wires at the connectors to verify they are covered properly.

If hoses are on the floor, you may need shorter hoses.  Hoses can cause a tripping hazard by lying on the floor.  Hoses can be crushed by heavy equipment when on the floor.  Also, if the floors are wet and you have non-washdown style hoses, you may have an electrical hazard present.

Do you seem to be plugging nozzles frequently?  Maybe your hose is old and full of char and contaminants that are breaking off gradually and plugging your nozzles.

Call us if you need help in determining lengths and types of hoses.  We are the experts and can steer you in the right direction.

Angela Wagley
www.keystoneparts.com


Tuesday, September 10, 2013

Hose Maintenance for Nordson, Slautterback, HMT, ITW, Melton, Robatech, and Meltex Hoses

Recommended Hose Maintenance

Daily

1.      Wear safety gloves and goggles. Wipe off any hot melt material on the hose fittings and/or the hose braid. Built up material can cause kinking when the hose is moved from one position to another. 
2.      Clean any dust and debris from the hose cover. Accumulated dust can create hot spots in a hose and become a fire hazard.
Periodic

Flush the entire glue melter unit, including the hoses. Flushing removes excess dirt and charred material.  If changing adhesive types, flush before using new adhesives in case the two adhesives are not compatible.
            Inspecting Hose Hydraulic Connections

1.      Heat the system to operating temperature.
2.      Relieve system pressure by performing all the following actions:

Melter with piston pump:

·        Reduce pump air pressure to zero and disconnect the supply (incoming) air line.
·        Place the air pump ON/OFF switch in the OFF position.

Melter with gear pump: 
·        Turn the motor speed dial to 0%.
·        Place the motor ON/OFF (or START/STOP) switch in the OFF (or STOP) position.

3.      Trigger all guns to relieve any trapped hydraulic pressure.
4.      Disconnect the solenoids and/or photoeyes to prevent accidental triggering of the guns.
5.      Reduce air pressure to the guns:
Melter with automatic guns:

·        Reduce gun air pressure to zero at the regulator.

Melter with handguns:

·        Place the gun trigger safely in the locked position. Hang the handgun by the hole in its handle.

6.      Disconnect and lock out power to the main circuit breaker for the applicator input power line.
7.      Verify fittings are tight at tank and gun ends of hose.
8.      Tighten any loose connections using two wrenches by placing one wrench on the applicator manifold or gun fitting and the other wrench on the hose fitting.

Note: Always use two wrenches to tighten any hose fittings.
Inspecting Hose Electrical Connections

1.      Disconnect and lock out power to the main circuit breaker for the applicator input power line.
2.      Check that all hose electrical plug pins are in good condition, not bent or loose.  Replace damaged/loose pins.
3.      Verify all hose electrical plug connections are tight. Tighten any loose plugs.


Have further questions after reading, please call me.  800-235-8090 or email me at angelaw@keystoneparts.com.   www.keystoneparts.com

Monday, September 9, 2013

Glue Hose Routing - Simple Tips for Extended Life

Simple tips to Extend the life of glue hoses



  • Use the proper fittings (90°/Straight/45°) to maximize support and minimize hose bending.
  • Do not exceed the bend radius = Minimum bend radius for 5/8" id hose is 11 inches and Minimum bend radius for 5/16" id hose is 8 inches.
  • Reduce binding by using hook and loop straps for securing instead of cable ties.
  • Suspend hoses and manual dispensing glue guns away from the floor to prevent tripping, crushing and chaffing.
  • Use braided style hoses in applications where handgun hoses may drag across edges.
  • Use high flex hoses where robotics are used.
  • Verify the hose length is appropriate for the area to prevent stretching and extra strain on the fittings and areas surrounding the fittings.
We manufacture a variety of adhesive hoses for all types of applications and for OEM melters, such as Nordson, Slautterback, Melton, ITW, Robatech, HMT and Meltex.
We also make the hoses made obsolete by Nordson.

Standard Thermostat
High Flex
Bulk Melter
Foam Melter
Washdown
Return
Trine Style
Handgun Style

We carry the fittings and the inline filter assemblies that are on the ends of the hoses.  Please let me know if you need help with ordering.



Friday, September 6, 2013

Fantasy Football - still time to get in

Football season is here!!!  

Very exciting time of year.  
Change is in the air with the seasons changing.  
Kids back in school.  All normalcy seems to have returned.

You still have time to participate in Fantasy Football.

College Football is already going and started with a bang last weekend.

Click for your favorite teams schedule

BBQ, Hamburgers, Hot Dogs and your favorite beverages - enjoy your weekend!


In the meantime - need parts for Nordson, Slautterback, ITW or Melton - give me a call today.
800-235-8090
angelaw@keystoneparts.com
www.keystoneparts.com

Thursday, September 5, 2013

Rebuilt Nordson Pumps

Looks new....works like new, but a 1/4 of the price

Before you fork out more of your budget to Nordson, consider having your Nordson piston pumps rebuilt or exchange for a rebuilt one.  6 month/2000 hour warranty with every pump.

Model IV/V - $950

2000/2200 - $925

2300 - $899

3000 (14:1) - $899

3000 (21:1) - $899

ProBlue® - $995

Prices based on cores with no broken/missing parts.

Great turnaround times on rebuilding.  

800-235-8090





Wednesday, September 4, 2013

NORDSON parts made OBSOLETE

Are you being Bullied by the OEM?


Are you having trouble finding parts for your current Nordson glue melter?  Nordson has made many parts obsolete on glue melters that are still in good condition.  Don't be forced by Nordson to buy a new melter when we have the parts available to keep your existing melters going.


Not only can we help with the parts, but also can complete refurbish your old Nordson melters.

Base prices start at:

Model IV/V - $2595.00

2300 - $2575.00

3100 - $3095.00

3400 - $3299.00

3500 - $3475.00

3700 - $4175.00

3800 - $6500.00

3900 - $6700.00

Give us a try - we offer FREE samples of nozzles so you can try before you buy.
Give us a call or drop us an email.  800-235-8090
angelaw@keystoneparts.com
www.keystoneparts.com